How to Choose the Right Excavator Grade Control System
A machine control system uses set parameters to control equipment, allowing operators to achieve more accurate results. This technology assists human operators in precise excavation and grading projects by providing insight and instructions for reaching target depth, level, and distance measurements in real time.
Benefits of Excavator Grade Control Systems
Supporting operators with advanced grade control solutions has several benefits, including:
Optimal performance for better fleet utilization
Increased accuracy and productivity in operations by eliminating rework
Reduction in material and labor costs when teams use technology to complete more work in less time
Enhanced safety measures on the construction site through precise movement and fewer opportunities for manual errors
2D vs. 3D Grade Control Systems
The key differences between 2D and 3D systems lie in how they function.
A 2D grade control system confirms that a grade from one point to another on a single plane is correct according to the entered parameters. These solutions typically use laser technology to take precise vertical slope measurements.
More advanced 3D technology utilizes various positioning systems, such as 3D lasers, global navigation satellite systems (GNSS), and robotic total station systems, to transmit real-time bucket positioning information and measure depth, distance, and grade.
Considerations When Choosing an Excavator Grade Control System
When comparing 2D and 3D grade control systems, factors to evaluate and features to consider include:
Project scope: If your project involves minor excavation work and straight trenches, a 2D grade control system can meet your requirements. More complex jobs, such as those involving utilities, infrastructure, and civil engineering, require the enhanced accuracy that 3D solutions deliver.
Budget: Systems offering 2D grade control are available at a lower price point. Despite their higher upfront costs, 3D grade control systems provide a higher return, especially for projects where efficiency and precision are essential for controlling costs.
Technical requirements: Both options require a monitor inside the cab to display information for the operator. The 3D machine control requires more positioning technology but offers more flexibility because you can add 2D machine control products.
Compatibility with existing machines: The most valuable grade control systems achieve seamless integration with your existing excavator to improve productivity without requiring you to own a specific make or model.
User-friendly interfaces and training programs: Easy-to-use technology and resources minimize the learning curve and help your operators make the most of your technology faster.
What Is the Most Common Excavator Control Pattern?
ISO controls are the most common excavator control pattern because they follow the standards set by the International Organization for Standardization. The Society of Automotive Engineers (SAE) has established alternative controls, which are so prevalent in the United States that modern excavators allow operators to switch between these patterns.
The excavator control pattern your operators use will determine what inputs are necessary to control the equipment according to the grade control system’s parameters.
Why Partner With Dobbs Positioning Solutions?
With dozens of conveniently located branches across the Southeast and a commitment to each of our customers’ businesses, Dobbs Positioning Solutions is an excellent partner for the systems and services you need to keep work moving smoothly.
Access to Quality Software Solutions
We are an authorized dealer for Topcon Positioning Group, highlighting our dedication to providing innovative, accurate, and efficient technology for essential equipment. Topcon engineers some of the best entry-level and cost-effective grade control solutions for small and mid-scale projects, including:
2D-MC: This system is compatible with most popular excavation equipment brands and is an affordable option for crews that need to increase efficiency and begin work quickly with a simple setup process.
3D-MC: This machine control software, complete with an intuitive interface, advanced GNSS, and laser-guided controls, offers seamless integration with other critical systems.
Installation, Training, and Support Services
Working with us maximizes your excavator grade control system’s performance through:
Professional installation: Experienced installers can set up and configure your new system correctly, ensuring it works efficiently and integrates smoothly with your equipment.
Hands-on training: A training program like those available through Dobbs Positioning Solutions allows crews to familiarize themselves with new technology and promotes safe, knowledgeable operations.
System maintenance: Our expertise with cutting-edge systems enables us to perform equipment services, troubleshooting, and software updates.
Ongoing customer support: We build lasting relationships long after the sale, with ongoing support including access to our reliable and responsive Technology Support Advisors.
Enhance Your Operations With Efficient Grade Control Systems
Achieve better excavation and grading results with Topcon machine control systems. Reach out to the team at Dobbs Positioning Solutions to receive expert advice and explore our full range of grade control systems.
